Horizontal boring mills

HP100

Conventional Horizontal Boring mill – Floor type

  • floor type option to the W100A
  • it is possible to manufacture a new machine (parts of W100A are used)

Main Parameters

Workspindle diameter 100 mm
Clamping taper 50 ISO
Spindle speed range 1120 rpm
Headstock travel (Y) 1600 / 2000 mm
Column transversal travel (X) acc. to the beds mm
Spindle travel (W) 900 mm

Complete Parameters

Machine Parameters
Workspindle diameter 100 mm
Clamping taper 50 ISO
6 Morse
Spindle speed range - 23 gears 7,1 - 1120 rpm
Main motor power 11 kW
Main motor speed 1460 rpm
Maximum torque of the spindle - Nmin 3350 Nm
Maximum torque of the spindle - Nmax 78,5 Nm
X…transversal travel of column bed 3600 mm - basic 2000 mm
bed 4100 mm 2500 mm
bed 4600 mm 3000 mm
bed 5100 mm 3500 mm
bed 5600 mm 4000 mm
bed 2000 mm - extension +2000 mm
Y…vertical travel of headstock 1600 / 2000 mm
W…spindle stroke 900 mm
Feeds...X, Y, W, U - 18 gears 18 - 900 mm / min
Feeds...X, Y, W, U - 32 gears 0,02 - 12 mm / rev
Thread feeds...X, Y, W, U - metric - 18 gears 0,25 - 12 mm / rev
Thread feeds...X, Y, W, U - inch - 18 gears 120 - 2,5 "threads / 1"""
Rapid traverse...X, Y, W, U 2800 mm / min
Total power consumption 15 kVA
Machine weight - for X = 2000 mm 12000 kg
Total area including CE - approximate --- mm x mm
Facing Head Parameters
Facing head diameter 600 mm
Centring hole diameter / depth 280H6 / 8 mm
U...tool slide travel 210 mm
Maximal facing diameter 900 mm
Facing head speed range - 16 gears 7,1 - 224 rpm
List of supported standards of tool shanks / clamping adapters for ISO 50
Tool shank Standard Adapter
Long shank - metric ČSN 220432 4100597
Long shank - metric DIN 2080 4100597
Long shank - inch DIN 2080 4100892
Short shank - metric ČSN 220434 4100809
Short shank - metric DIN 69871 4100809
Short shank - metric MAS BT 403-1982 4100809
Short shank - inch CAT ANSI / ASME B5.50-1985 4100913

Detailed Specification

Features

  • manually controlled floor type of horizontal boring machine
  • transversal travelling column with headstock
  • 3 linear axes
  • sliding workspindle
  • facing head with tool slide
  • machine designed for piece and low-volume engineering production
  • suitable for roughing as well as for finishing
  • digital optical admeasuring of linear axes with DROs
  • optionally can be fitted by f.e. oil-mist cooling, spindle clamping / guiding support, milling head etc.
  • workpiece is clamped on clamping plate or on rotary table (it is not part of machine - optional accessories)

Configuration

Travelling Groups

  • X – transversal travel of column slide on bed
  • Y – vertical headstock travel on column
  • W – spindle travel
  • U – travel of tool slide of facing head
  • S – rotation of workspindle and facing head

Group Guidance

  • guideways on all linear axes are grinded, counterways casted by plastic
  • guideways of bed are reinforced with hardened steel plates
  • guideways of facing head are scrapped

Lubrication

  • HYTOS lubrication set
  • central, time powered by PLC in electric cabinet
  • lubricates X, Y, W axes
  • U axis lubricated by grease nipples

Clamping

  • X, Y, W axes - manually by levers

Headstock

  • headstock is used of W100, W100A
  • sliding workspindle + facing head
  • motorical tool clamping ISO 50 (up client request, if machine has not already been equiped with it)
  • asynchronous motor for driving of spindle speed and of feeds of all axes
  • spindle speed and feeds driven by mechanical lines – gears
  • mechanical shifting of spindel speed and feeds
  • most of controls placed on headstock
  • operator platform is mounted on headstock
  • headstock balancing - chain and counterweight led in column

Admeasurement of Position

  • HEIDENHAIN digital optical admeasuring and DRO
  • DRO PT 780 for admeasuring of X, Y, W axes
  • X, Y axes – LS 688 rules
  • W axis - LS 388 rule

Energy Distribution

  • X, W axes - IGUS chain energy carriers
  • Y axis - protective tube

Coverage of Machine

  • bed guideways protected by telescopic way cover

CE - valid only for the European Union

  • comprehensive safety elements according to the applicable legislation and technical standards
  • original spoke hand wheel replaced by new filled one
  • working area of the machine is fenced off

Voltage Options

  • 50Hz - 3 x 400V, 3 x 415V, 3 x 500V
  • 60Hz - 3 x 220V, 3 x 440V, 3 x 460V, 3 x 480V, 3 x 575V
  • parameters of electric parts given in the tables are valid for option 3 x 400V / 50Hz

It is possible to join the beds together to reach the requested X axis travel.

Optional Accessories

  • oil-mist cooling (basic configuration)
  • PVD100-550 spindle guiding support
  • SP100 spindle clamping support
  • spindle clamping support up to 800 rpm
  • FP40-100 rectangular milling head
  • change gear kit for thread cutting
  • TD50 telescopic tool holder
  • UD4C clamping plate – 4020 x 1885
  • UD4D clamping plate – 2420 x 1885
  • UK500 clamping cube
  • UU800, UU950, UU1120 clamping angle plates
  • spares kit for 3-year operation
  • 2D touch probe KT 130 HEIDENHAIN

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  • machine design can customized

Contact

Commercial Director

Ing. Irena Rumlenová

+420 413 039 105
info@retos.cz

TÜV