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 HP100 - konventional horizontal bohring mill – floor type
Features:
• manually controlled floor type of horizontal boring machine HP100
• transversal travelling column
• 3 linear axes
• sliding workspindle
• facing head with tool slide
• machine designed for piece and low-volume engineering production
• suitable for roughing as well as for finishing
• digital optical admeasuring of linear axes with DROs
• optionally can be fitted by f.e. spindle clamping / guiding support etc.
• workpiece is clamped on clamping plate or on rotary table (it is not part of machine)
Configuration:
Travelling groups:
• X – travel of column slide on bed
• Y – vertical headstock travel on column
• W – spindle travel
• U – travel of tool slide of facing head
• S – rotation of sliding workspindle and facing head
Group guidance:
• guideways on all linear axes are grinded, counterways casted by plastic
• guideways of bed are reinforced with hardened steel plates
• guideways of facing head are scrapped
Lubrication:
• HYTOS lubrication set
• central, time powered by PLC in electric cabinet
• lubricates X, Y, W axes
• U axis lubricated by grease nipples
Clamping:
• X, Y, W axes - manually by levers
Headstock:
• headstock is used of W100, W100A
• sliding workspindle + facing head
• motorical tool clamping ISO 50 (up client request, if machine has not already been equiped with it)
• asynchronous motor for driving of spindle speed and of feeds of all groups
• spindle speed and feeds driven by mechanical lines – gears
• mechanical shifting of spindel speed and feeds
• most of controls placed on headstock
• operator platform is mounted on headstock
• headstock balancing - chain and counterweight led in column
Admeasurement of position:
• HEIDENHAIN digital optical admeasuring and DRO
• DRO PT 780 for admeasuring of X, Y, W axes
• X, Y axes – LS 688 rules
• W axis - LS 388 rule
Energy distribution:
• IGUS chain energy carriers
Coverage of machine:
• bed guideways protected by telescopic way cover
CE:
• comprehensive safety elements according to the applicable legislation and technical standards
• original spoke hand wheel replaced by new filled one
• working area of the machine is fenced off
Tension options:
• 50Hz - 3 x 400V, 3 x 415V, 3 x 500V
• 60Hz - 3 x 220V, 3 x 440V, 3 x 460V, 3 x 480V, 3 x 575V
• parameters of electric parts given in the tables are valid for option 3 x 400V / 50Hz
Machine parameters:
| Workspindle diameter |
100 |
mm |
| Clamping taper |
50 |
ISO |
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6 |
Morse |
| Spindle speed range - 23 gears |
7,1 - 1120 |
rpm |
| Main motor power |
11 |
kW |
| Main motor speed |
1460 |
rpm |
| Maximum torque of the spindle - Nmin |
3350 |
Nm |
| Maximum torque of the spindle - Nmax |
78,5 |
Nm |
| X…transversal travel of column |
bed 3600 mm - basic |
2000 |
mm |
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Bett 4100 mm |
2500 |
mm |
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Bett 4600 mm |
3000 |
mm |
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Bett 5100 mm |
3500 |
mm |
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Bett 5600 mm |
4000 |
mm |
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bed 2000 mm - extension |
+2000 |
mm |
| Y…vertical travel of headstock |
1600 / 2000 |
mm |
| W…spindle stroke |
900 |
mm |
| Feeds...X, Y, W, U - 18 gears |
18 - 900 |
mm / min |
| Feeds...X, Y, W, U - 32 gears |
0,02 - 12 |
mm / rev |
| Thread feeds...X, Y, W, U - metric - 18 gears |
0,25 - 12 |
mm / rev |
| Thread feeds...X, Y, W, U - inch - 18 gears |
120 - 2,5 |
threads / inch |
| Rapid traverse...X, Y, W, U |
2800 |
mm / min |
| Total power consumption |
15 |
kVA |
| Machine weight - for X = 2000 mm |
12000 |
kg |
| Total area including CE - approximate |
--- |
mm x mm |
It is possible to join the beds together to reach the requested X axis travel.
Facing head parameters:
| Facing head diameter |
600 |
mm |
| Centring hole diameter / depth |
280H6 / 8 |
mm |
| U...tool slide travel |
210 |
mm |
| Maximal facing diameter |
900 |
mm |
| Facing head speed range - 16 gears |
7,1 - 224 |
rpm |
List of supported standards of tool shanks / clamping adapters for ISO 50:
| Tool shank |
Standard |
Adapter |
| Long shank - metric |
ČSN 220432 |
4100597 |
| Long shank - metric |
DIN 2080 |
4100597 |
| Long shank - inch |
DIN 2080 |
4100892 |
| Short shank - metric |
ČSN 220434 |
4100809 |
| Short shank - metric |
DIN 69871 |
4100809 |
| Short shank - metric |
MAS BT 403-1982 |
4100809 |
| Short shank - inch |
CAT ANSI / ASME B5.50-1985 |
4100913 |
Optional accessories:
• PVD100-550 spindle guiding support
• SP100 spindle clamping support
• spindle clamping support up to 800 rpm
• FP40-100 rectangular milling head
• change gear kit for thread cutting
• TD50 telescopic tool holder
• spares kit for 3-year operation
Machine design can be tailored to suit the needs of the client.
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