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 WHN13-CNC/30 - horizontal boring mill – T type
This document covers all machines in the development range WH13, WHN13A, WHN13B, WHN13C c. up to 1990 which are of the same concept after reconstruction and differ only in the details.
Features:
• contouring horizontal boring machine WHN13-CNC/30
• cross-shaped beds
• 4 linear axes, rotary table
• sliding workspindle
• machine designed for universal application in engineering production
• suitable for roughing as well as precision contouring
• optionally can be fitted by tool magazine with manipulator (ATC), tool cooling kit (CHZ), cooling through spindle axis (CHOV), oil-mist cooling or swarf conveyor
• also can be fitted by non-sliding workspindle up to 5000 rpm or by motorspindle as specified by client
Controlling of the machine:
• all functions of the machine, except tool clamping and unclamping, are controlled via the control panel, which consists of a keyboard, a switch panel and a LCD monitor
• the tool clamping and unclamping is controlled by switches on the headstock
• the control panel is completed with a portable control panel (handwheel), which duplicates some basic functions of the control of the machine
• the control panel is rotary situated on operator platform placed in front of the headstock
• the control system allows manual, semiautomatic and fully automatic modes
• in case the machine is fitted with the automatic tool changer (ATC), the extra hand-held ATC control panel is needed. This is used when the magazine is loaded.
• the standard communication interface allows connection with ethernet for easy administration and distribution of technological programs as well as diagnostic or service works of the control system
Low-end version:
Control system:
• HEIDENHAIN iTNC 530 + handwheel
• SIEMENS SIN 840D + handwheel
Powered Axes:
• X – travel of rotary table slide on transversal bed
• Z – travel of column slide on longitudinal bed
• Y – vertical headstock travel on column
• W - spindle travel
• B – table rotation
• S – rotation of the sliding workspindle
Machine capabilities:
• X, Y, Z, W axes powered in interpolation
• B axis powered only positionally
• linear interpolation of four axes
• circular interpolation of two of four axes powered in interpolation
• spiral interpolation
• spacial interpolation - spline in space
Kinematics of the movable X, Y, Z, W groups:
• brushless digital servomotor with servo-drive
• clearance-free gearing of the timing belt
• ball screw
Kinematics of the B axis:
• brushless digital servomotor with servo-drive
• planetary gearbox with minimum clearance
• gear set + gear ring
Group guidance:
• guideways on all linear axes are reinforced with hardened steel plates
• counterways casted by plastic or lined with TURCITE (up client request)
• counterways of headstock are lined with TURCITE including keys standardly
• guideways of the rotary table are casted by plastic
Lubrication:
• central, axial lubrication
• frequency of lubrication cycles correlates to travelled track of a particular group
Clamping:
• X, Y, Z, B axes – hydraulically
• W axis - not clamped, positional feedback
Headstock:
• sliding workspindle
• spindle cavity blown with air during tool-changing cycle
• spindle driven by two mechanical lines – gears
• hydraulic shifting of each line
• headstock balancing - ropes and counterweight led in column
• setup of tool cooling by jets on headstock front side
Hydraulic power pack:
• HYTOS hydraulic and lubrication set
• lubrication of all groups
• clamping X, Y, Z, B
• unclamping of the tool
Admeasurement of position:
• HEIDENHAIN digital optical admeasuring
• X, Y, Z, W axes – LS 187 (LB 382 - X=3500mm) rules
• B axis – ROD 780
• S axis – ROD 486
Energy distribution:
• IGUS chain energy carriers
Coverage of machine:
• complete coverage of guideways of X, Z axes
• partial coverage of Y axis
CE:
• comprehensive safety elements according to the applicable legislation and technical standards
• new covered operator platform
• stairs to platform
• working area of the machine is fenced off
Machine parameters:
| Control system + motors / drives |
Heidenhain iTNC 530 + Heidenhain |
| |
Siemens SIN 840 D + Siemens |
| Workspindle diameter |
130 |
mm |
| Clamping taper |
50 |
ISO |
| Tool shank |
2080 |
DIN |
| Clamping adapter - screw |
69872-A |
DIN |
| Spindle speed range |
10 - 3000 |
rpm |
| Main motor power |
37 |
kW |
| Main motor nominal speed |
1500 |
rpm |
| Main motor maximal speed |
7000 |
rpm |
| X…transversal travel of table |
2000 / 3500 |
mm |
| Z…longitudinal travel of column |
1250 |
mm |
| Y…vertical travel of headstock |
2000 / 2500 / 3000 |
mm |
| W…spindle stroke |
800 |
mm |
| Table clamping surface |
1600 x 1800 |
mm x mm |
| |
1800 x 1800 |
mm x mm |
| |
1800 x 2200 |
mm x mm |
| Width of T-slots |
23 H8 |
mm |
| Table loading capacity |
12000 |
kg |
| Feeds... X, Y, Z, W - manual mode |
4 - 500 |
mm / min |
| Feeds... X, Y, Z - automatic mode |
4 - 10000 |
mm / min |
| Feeds... W - automatic mode |
4 - 8900 |
mm / min |
| Rapid traverse…X, Y, Z |
10000 |
mm / min |
| Rapid traverse…W |
8900 |
mm / min |
| Rapid traverse of table rotation…B |
1,84 |
rpm |
| Nominal torque of feed motors... X, Y, Z |
38 |
Nm |
| Nominal torque of feed motors... B |
23 |
Nm |
| Nominal speed of feed motors |
2000 |
rpm |
| Total power consumption |
82 |
kVA |
| Machine weight - to type |
40000 - 45000 |
kg |
| Total area including CE - approximate |
8300 x 9000 (8700) |
mm x mm |
Optionally:
ATC:
• ATC facility is a separate unit
• magazine with servodrive for tool beds positioning
• changer driven electrically / pneumatically
ATC parameters:
| Tool changing time |
10 |
s |
| Number of tools |
60 |
pcs |
| Pitch of beds |
130 |
mm |
| Maximal tool diameter – unrestricted |
125 |
mm |
| Maximal tool diameter – with free beds |
200 |
mm |
| Maximal tool lenght – restricted / unrestricted |
500 / 420 |
mm |
| Maximal tool weight |
25 |
kg |
| Maximal weight of tools in magazin |
560 |
kg / wheel |
| Maximal weight of tools in magazin total |
1120 |
kg |
| Maximal tool unbalance in magazine-wheel |
150 |
kg |
| Maximal speed of wheel |
8 |
rpm |
| Operating air pressure |
5 |
bar |
| Required air purity |
40 |
microns |
| Weight |
1500 |
kg |
CHZ:
• tool cooling set with jets on headstock front side
• separate cooling unit – tank with pump, level gauge, pressure test
• tank volume approx. 150 l
• maximal pressure 4 bars / 32 l/min
• setup for tool cooling always included – distribution pipes, jets
CHOV:
• once production has started is not possible to add into configuration
• separate cooling unit with filter and magnetic swarf separator required
• maximal pressure 40 bars – emulsion - tank volume 1000 l
• maximal pressure 80 bars – oil - tank volume 100 l
• both emulsion and oil may not be used for one particular machine
• other necessary alterations to machine and CE features depend on the required cooling pressure
• for pressure higher than 10 bars the cover of the workpiece must be used, minimally by copy of sliding table with mechanical-pneumatic opening of door and top
Oil-mist cooling:
• can be added to machine at any time
• asy to assemble
• easy to use
Non-sliding spindle:
• non-sliding spindle up to 5000 rpm
• distance of spindle face from headstock face c. 400 mm
• spinle drive with four hydraulically switched mechanical lines remains principally the same
Motorspindle:
• spindle parameters as specified by client
Swarf conveyor:
• placed under longitudinal bed in hole in machine foundation (between table and column)
Machine design can be tailored to suit the needs of the client.
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