W100A-R
Conventional horizontal boring mill – table type
- solid design
- travel in the X axis – 1600 mm
- almost indistinguishable from a new machine
- same parameters as a new machine
- the same range of accessories as a new machine
- this presentation covers the machine types of the series W100 and W100A
Main Parameters
| Workspindle diameter | 100 | mm |
| Clamping taper | 50 | ISO |
| Spindle speed range | 1120 | rpm |
| Table transversal travel (X) | 1600 | mm |
| Headstock travel (Y) | 1120 | mm |
| Table longitudinal travel (Z) | 1250 / 1750 | mm |
| Spindle stroke (W) | 900 | mm |
| Table clamping surface | max. 1500 x 1500 | mm x mm |
| Table loading capacity | max. 5000 | kg |
Gallery
Complete Parameters
| Machine Parameters | ||
| Workspindle diameter | 100 | mm |
| Clamping taper | 50 | ISO |
| Spindle speed range – 23 gears | 7,1 - 1120 | rpm |
| Main motor power | 11 | kW |
| Main motor speed | 1460 | rpm |
| Maximum torque of the spindle – Nmin | 3350 | Nm |
| Maximum torque of the spindle – Nmax | 78,5 | Nm |
| X…transversal travel of table | 1600 (1800 **) | mm |
| Z…longitudinal travel of table – short bed (without steady rest) | 810 | mm |
| Z…longitudinal travel of table – long bed (with / without steady rest) | 1250 | mm |
| Z…longitudinal travel of table – long bed (with / without steady rest) | 1750 | mm |
| Y...vertical travel of headstock – table 1250 x 1250 | 1120 | mm |
| Y...vertical travel of headstock – table 1500 x 1500 | 1100 | mm |
| W…spindle stroke | 900 | mm |
| Table clamping surface | 1250 x 1250 | mm x mm |
| 1500 x 1500 | mm x mm | |
| Width of T-slots | 22 H8 * | mm |
| Table loading capacity – 1250 x 1250 | 3000 (5000 **) | kg |
| Table loading capacity – 1500 x 1500 | 2500 (5000 **) | kg |
| Feeds...X, Y, Z, W, U – 18 gears | 18 - 900 | mm / min |
| Feeds...X, Y, Z, W, U – 32 gears | 0,02 - 12 | mm / rev |
| Thread feeds...X, Y, Z, W, U – metric – 18 gears | 0,25 - 12 | mm / rev |
| Thread feeds...X, Y, Z, W, U – inch – 18 gears | 120 - 2,5 | "threads / 1""" |
| Rapid traverse...X, Y, Z, W, U | 2800 | mm / min |
| Rapid traverse of table rotation...B | 1 | rpm |
| Total power consumption | 15 | kVA |
| Machine and accessories standard colour | white 9010 / green 6018 | RAL |
| Fence standard colour | black 9011 / yellow 1018 | RAL |
| Machine weight | 14000 | kg |
| Total area including CE – approximate | 5000 x 7500 | mm x mm |
| * the T-slot width of overhauled machines is usually 23/24 mm | ||
| ** option, reduction of accuracy / loading capacity in end travel positions of X axis | ||
| *** option, limited X = 1200 mm, centered workpiece | ||
| Facing Head Parameters | ||
| Facing head diameter | 600 | mm |
| Centering hole diameter / depth | 280H6 / 8 | mm |
| U...tool slide travel | 210 | mm |
| Maximal facing diameter | 900 | mm |
| Facing head speed range – 16 gears | 7,1 - 224 | rpm |
| List of Supported Standards of Tool Shanks / Clamping Adapters (HUN) | ||
| Tool shank | Standard | Adapter |
| Long shank – metric | ČSN 220432 | 4100744 |
| Long shank – metric | DIN 2080 | 4100744 |
| Long shank – inch | NMTB 50 | 4100988 |
| Short shank – metric | ČSN 220434 | 4100793 |
| Short shank – metric | DIN 69871 | 4100793 |
| Short shank – metric | MAS BT 403-1982 | 4100793 |
| Short shank – inch | CAT ANSI / ASME B5.50-1985 | 4100917 |
| List of Supported Standards of Tool Shanks / Clamping Adapters (MUN) | ||
| Tool shank | Standard | Adapter |
| Long shank – metric | ČSN 220432 | 4100597 |
| Long shank – metric | DIN 2080 | 4100597 |
| Long shank – inch | NMTB 50 | 4100892 |
| Short shank – metric | ČSN 220434 | 4100809 |
| Short shank – metric | DIN 69871 | 4100809 |
| Short shank – metric | MAS BT 403-1982 | 4100809 |
| Short shank – inch | CAT ANSI / ASME B5.50-1985 | 4100913 |
| Steady Rest Parameters | ||
| Distance between hollow spindle face and steady rest bearing | 2800 | mm |
| Bearing axis height above table | 0 - 1120 | mm |
| Rapid traverse of bearing | 696 | mm / min |
| Bearing bore | 150 H7 | mm |
| Motor power of steady rest | 0,55 | kW |
| Motor speed of steady rest | 2780 | rpm |
Technical specification
(technical specification v08.00)
Features
- manually controlled horizontal boring machine
- fixed column, crosswise travelling table
- 4 linear axes, rotary table
- sliding workspindle
- facing head with tool slide
- machine designed for piece and low-volume engineering production
- suitable for roughing as well as for finishing
- option of fitting with digital optical measuring with DROs, tool cooling kit, steady rest, spindle clamping / guiding support, milling head etc.
Machine design can be customized.
Standard Version
Travelling Groups
- X – travel of rotary table slide on saddle
- Z – travel of saddle on bed
- Y – vertical headstock travel on column
- W – spindle stroke
- U – travel of tool slide of facing head
- B – table rotation
- S – rotation of workspindle and facing head
Group Guidance
- guideways on all linear axes are ground, counterways with plastic casts
- guideways on bed and saddle reinforced with hardened steel plates
- guideways of rotary table and facing head are scrapped
Lubrication
- HYTOS lubrication set
- central, time powered
- lubricates X, Y, Z, W, B axes – all at once
- U axis lubricated by grease nipples
Clamping
- X, Y, Z, W, B axes – manually by levers
Headstock
- sliding workspindle + facing head
- hydraulic tool unclamping ISO50 (HUN) – lever clamp
- HYTOS hydraulic set
- asynchronous motor for driving the spindle speed and the feeds of all axes
- spindle speed and feeds driven in speed ranges – gears
- mechanical shifting of spindle speed and feeds
- most control elements are on the headstock
- headstock balancing – chain and counterweight led in column
Position Measurement
-
PZI design – set up for additional mounting of rulers and DROs
Energy Distribution
- X, Z, W axes – chain energy carriers
- Y axis – protective tube
Coverage of Machine
- bed guideways between column and saddle partly protected by telescopic way covering
Voltage Options
- 50Hz – 3 x 400V, 3 x 415V, 3 x 500V
- 60Hz – 3 x 220V, 3 x 440V, 3 x 460V, 3 x 480V, 3 x 575V
- parameters of electric parts given in the tables are valid for option 3 x 400V / 50Hz
Optionally
HEIDENHAIN Position Measurement
- digital optical measuring with DRO
- DRO PT8016 for measuring of X, Y, Z, W, B axes
- DRO ND7013 for measuring of X, Y, Z axes
- X, Y, Z, W axes – incremental linear encoders
- B axis – incremental rotary encoder
- 4 x 90° optical table readout
CE – compulsory in EU
- comprehensive safety elements according to the applicable legislation and technical standards
- adjustable operator cover on headstock
- original spoke handwheel replaced by new filled one
- stairs to headstock
- working area of the machine is fenced off
Tool clamping options
- clamping Morse MK6 tool
- motorical tool clamping ISO50 (MUN) – ball clamp
| List of Supported Standards of Tool Shanks / Clamping Adapters (MUN) | ||
| Tool shank | Standard | Adapter |
| Long shank – metric | ČSN 220432 | 4100597 |
| Long shank – metric | DIN 2080 | 4100597 |
| Long shank – inch | NMTB 50 | 4100892 |
| Short shank – metric | ČSN 220434 | 4100809 |
| Short shank – metric | DIN 69871 | 4100809 |
| Short shank – metric | MAS BT 403-1982 | 4100809 |
| Short shank – inch | CAT ANSI / ASME B5.50-1985 | 4100913 |
Telescopic X axis cover
- full coverage of X axis guideways
- replaces partial sliding cover of saddle
- enlarges machine layout
Accessories
Standardly Delivered Accessories
- SP100-100 spindle clamping support
- small DN100 tool holder
- VK-ISO50 cleaning brush
- clamping adapters – 15 pieces
- KM anchoring kit
- basic tool kit for operation and maintenance of the machine
- basic spares kit
- accompanying technical documentation
Optional Accessories
- PP100 portable control panel
- CHZ100 tool cooling kit by emulsion
- CHZ-V tool cooling by air
- spindle cavity blown with air
- PVD100-550 spindle guiding support
- SP100-500 spindle clamping support
- SP100-200/800 spindle clamping support up to 800 rpm
- FP40-100 vertical milling head
- UFP40-100 universal milling head
- RZ100 change gear kit for thread cutting
- TD50 telescopic tool holder
- VHU-ISO50 boring heads
- UK500, UK1000, UK1500, UK2000 clamping cube
- UU800, UU950, UU1120, UU1450, UU1620 clamping angle plates
- spares kit for 3-year operation
- KT130 HEIDENHAIN touch probe
- transport bars (necessary in the container)
Optional Accessories –Machine with Steady Rest
- steady rest (tailstock) LN100
- VT80-2500-ISO50 smooth boring bar
- VT80-3150-ISO50 smooth boring bar
- VT100-2500-ISO50 smooth boring bar
- VT100-3150-ISO50 smooth boring bar
- LLK-150/80 sliding bush of the steady rest
- LLK-150/100 sliding bush of the steady rest
- VH80, VH100 three-tool boring heads
| Steady Rest Parameters | ||
| Distance between hollow spindle face and steady rest bearing | 2800 | mm |
| Bearing axis height above table | 0 - 1120 | mm |
| Rapid traverse of bearing | 696 | mm / min |
| Bearing bore | 150 H7 | mm |
| Motor power of steady rest | 0,55 | kW |
| Motor speed of steady rest | 2780 | rpm |
