(technical specification v06.02)
This document covers all the machines types WH13, WHN13, WHN13A, WHN13B, WHN13C and WHN13CNC to the 26th series. After the overhaul, they all have the same design and differ only in details.
Features
- contouring horizontal boring machine
- crosswise-joint beds
- 4 linear axes, rotary table
- sliding workspindle
- machine designed for universal application in engineering production
- suitable for roughing as well as for precision contouring
- optionally can be fitted with tool magazine with manipulator (ATC), tool cooling kit (CHZ), cooling through spindle axis (CHOV), oil-mist cooling (CHM) or swarf conveyor
- ready for "Industry 4.0"
Controlling of the Machine
- all functions of the machine, except tool clamping and unclamping, are controlled via the control panel, which consists of a keyboard, a switch panel and an LCD monitor
- the tool clamping and unclamping is controlled by switches on the headstock
- the control panel is completed with a portable control panel (handwheel), which duplicates some basic functions of the control of the machine
- the control panel is swivellingly connected to the operator platform or on the wall inside the operator housing (depending on design)
- the control system allows manual, semiautomatic and fully automatic modes
- the standard communication interface allows a connection with the Ethernet for easy administration and distribution of technological programs, machine operating monitoring, diagnostics or servicing of the control system, etc.
Machine design can be customized.
Standard Version
Control System
- HEIDENHAIN TNC 640 + handwheel
- HEIDENHAIN drives
- SIEMENS motors
Powered Axes
- X – travel of rotary table slide on transversal bed
- Z – travel of column slide on longitudinal bed
- Y – vertical headstock travel on column
- W – spindle stroke
- B – table rotation
- S – workspindle rotation
Machine Capabilities
- X, Y, Z, W axes powered in interpolation
- B axis powered only positionally
- linear interpolation of four axes
- circular interpolation of two of four axes powered in interpolation
- spiral interpolation
- spacial interpolation – spline in space
- interpolation of S and Z (W) axes - spindle turning depending on the Z (W) axis position – enables thread cutting without use of a compensating bushing
- technological possibillities may be limited by the territorial imlementation of the NC program of the control system
Kinematics of the X, Y, Z, W Axes
- brushless digital servomotor with servo-drive
- clearance-free gearing by timing belt
- ball screw
Kinematics of the B Axis
- brushless digital servomotor with servo-drive
- planetary gearbox with minimum clearance (WHN13A/B/C)
- gearbox (WHN13CNC)
- gear set + gear ring
Group Guidance
- X, Z axes – guideways are reinforced with hardened steel plates, counterways casted by plastic, jibs are lined with TURCITE
- Y axis – guideways are reinforced with hardened steel plates, counterways and jibs are lined with TURCITE
- W axis – sliding guideway, cast-iron/brass/steel
- B axis – guideways of the rotary table with plastic casts
Lubrication
- central, axial lubrication
- frequency of lubrication cycles correlates with travelled track of the particular group
Clamping
- B axis – hydraulically
- X, Y, Z, W axes – not clamped – positional feedback
Headstock
- sliding workspindle
- spindle cavity blown with air during tool-changing cycle
- spindle driven by two mechanical range – gears
- hydraulic shifting of each range
- headstock balancing – ropes and counterweight led in column
- setup of tool cooling by jets on headstock front side
Hydraulic Power Pack
- HYTOS hydraulic and lubrication set
- lubrication of all axes
- clamping B axis
- unclamping of the tool
Position Measurement
- HEIDENHAIN digital optical measuring
- X, Y, Z, W axes – absolute linear encoders
- B axis – absolute angle encoder
- S axis – incremental rotary encoder
Energy Distribution
Coverage of Machine
- complete coverage of guideways of X, Z axes
- partial coverage of Y axis
Optionally
CE – compulsory in EU
- comprehensive safety elements according to the applicable legislation and technical standards
- operator housing / covered operator platform
- stairs to platform (only with operator platform)
- working area of the machine is fenced off
Control System
- SIEMENS SIN 840D + handwheel
- SIEMENS drives and motors
ATC R04-10 - Automatic Tool Changer
- rack system on the table
- application of more racks at different places possible
- tool changing by workspindle of the machine
- including TS 460 workpiece touch probe
| ATC R04-10 Parameters |
|
|
| Tool changing time |
20 |
s |
| Number of tools in one rack |
10 |
pcs |
| Maximum number of racks |
6 |
pcs |
| Tool pocket pitch |
130 |
mm |
| Maximum tool diameter |
125 |
mm |
| Maximum tool length |
500 |
mm |
| Maximum tool weight |
15 |
kg |
| Weight without tools |
110 |
kg |
ATC TOS 40/60 – Automatic Tool Changer
- ATC facility mounted on the column
- chain magazine with servodrive for tool beds positioning
- changer driven electrically
- changer rail
| ATC TOS 40/60 Parameters |
| Tool changing time |
15 |
s |
| Number of tools |
40/60 |
pcs |
| Tool pocket pitch |
130 |
mm |
| Maximum tool diameter – unrestricted |
125 |
mm |
| Maximum tool diameter – with free pockets |
320 |
mm |
| Maximum tool length |
500 |
mm |
| Maximum tool weight |
25 |
kg |
| Maximum weight of tools in magazine – total |
750 |
kg |
| Maximum tool unbalance in magazine |
150 |
kg |
| Maximum chain speed |
25 |
m / min |
| Operating air pressure |
4–6 |
bar |
| Required air purity |
40 |
microns |
| Weight |
1650 |
kg |
CHZ – Tool Cooling Kit – Emulsion
- tool cooling kit with jets on headstock front side
- separate cooling unit – tank with pump and level gauge
- tank volume 175 l (usable)
- maximal pressure 4 bar / 32 l/min
- setup for tool cooling always included – distribution pipes, jets
CHZ-V – Tool Cooling – Air
- cold air gun
- cooling without a thermal shock
- positive impact on the accuracy and the surface quality
- high reliability
- environmentally friendly and low-noise operation
- almost zero operating costs
CHOV-K – Cooling Through Spindle Axis – Fluid
CHOV-V – Cooling Through Spindle Axis – Air
- oil lubricated air from a tank on the headstock
- can be added to the machine at any time
- maximum pressure 5 bar
CHM – Oil-Mist Cooling
- can be added to machine at any time
- easy to assemble
- easy to use
Swarf Conveyor
- in the concrete foundation of the machine (between table and column)
Accessories
Standardly Delivered Accessories
- VP13-300 spindle guiding support
- VK-ISO50 cleaning brush
- clamping adapters – 15 pieces
- KM anchoring kit
- basic tool kit for operation and maintenance of the machine (only in case of selling a machine)
- basic spares kit
- accompanying technical documentation
Optional Accessories
- VP13-340 spindle guiding support
- VP13-550 spindle guiding support
- VP13-800 spindle guiding support
- FP50-13 vertical milling head
- UFP50-13 universal milling head
- HPR50 manual vertical milling head
- HUR50 manual universal milling head
- HUI50 universal indexing milling head
- FX300-04 spindle speeder
- LD650 facing head
- KVR cabin – safety cover of the working space
- LN100X steady rest (tailstock) + technological accessories
- UK500, UU1000, UK1500, UK2000, UK2500, UK3000 clamping cube
- UU800, UU950, UU1120, UU1450, UU1620, UU2000, UU2500, UU3000 clamping angle plates
- spares kit for 2-year operation
- HEIDENHAIN DA 400 compressed-air filter system
- 3D touch probes with radio/infrared signal transmission (Heidenhain/Renishaw/Hexagon)
- HEIDENHAIN HR 550 FS wireless handwheel
- CE security mode 3 (for German market only)
