Horizontal boring mills

HP100

Conventional Horizontal Boring mill – Floor type

  • floor type option to the W100A
  • it is possible to manufacture a new machine (parts of W100A are used)

Main Parameters

Workspindle diameter 100 mm
Clamping taper 50 ISO
Spindle speed range 1120 rpm
Headstock travel (Y) 1600 / 2000 mm
Column transversal travel (X) customisable from 2000 mm
Spindle stroke (Z) 900 mm

Options

Complete Parameters

Machine Parameters
Workspindle diameter 100 mm
Clamping taper 50 ISO
Spindle speed range – 23 gears 7,1 - 1120 rpm
Main motor power 11 kW
Main motor speed 1460 rpm
Maximum torque of the spindle – Nmin 3350 Nm
Maximum torque of the spindle – Nmax 78,5 Nm
X…transversal travel of column bed 3600 mm – standard 2000 mm
bed 4100 mm 2500 mm
bed 4600 mm 3000 mm
bed 5100 mm 3500 mm
bed 5600 mm 4000 mm
bed 2000 mm – extension +2000 mm
Y…vertical travel of headstock 1600 / 2000 mm
Z…spindle stroke 900 mm
Feeds...X, Y, Z, U – 18 gears 18 - 900 mm / min
Feeds...X, Y, Z, U – 32 gears 0,02 - 12 mm / rev
Thread feeds...X, Y, Z, U – metric – 18 gears 0,25 - 12 mm / rev
Thread feeds...X, Y, Z, U – inch – 18 gears 120 - 2,5 "threads / 1"""
Rapid traverse...X, Y, Z, U 2800 mm / min
Total power consumption 15 kVA
Machine weight – for X = 2000 mm 12000 kg
Total area including CE – approximate --- mm x mm
Facing Head Parameters
Facing head diameter 600 mm
Centring hole diameter / depth 280H6 / 8 mm
U...tool slide travel 210 mm
Maximal facing diameter 900 mm
Facing head speed range - 16 gears 7,1 - 224 rpm
List of Supported Standards of Tool Shanks / Clamping Adapters for ISO 50
Tool shank Standard Adapter
Long shank – metric ČSN 220432 4100597
Long shank – metric DIN 2080 4100597
Long shank – inch DIN 2080 4100892
Short shank – metric ČSN 220434 4100809
Short shank – metric DIN 69871 4100809
Short shank – metric MAS BT 403-1982 4100809
Short shank – inch CAT ANSI / ASME B5.50-1985 4100913
UD4C Clamping Plate Parameters
Clamping plate surface 4020 x 1875 mm x mm
Width of T-slots 36 H12 mm
Clamping plate loading capacity 80000 kg
Clamping plate weight 8200 kg
Basic dimensions – length x width x height 4020 x 1885 x 400 mm
UD4D Clamping Plate Parameters
Clamping plate surface 2420 x 1875 mm x mm
Width of T-slots 36 H12 mm
Clamping plate loading capacity 45000 kg
Clamping plate weight 5000 kg
Basic dimensions – length x width x height 2420 x 1885 x 400 mm

Detailed Specification

Features

  • manually controlled floor type of horizontal boring machine
  • transversal travelling column with headstock
  • 3 linear axes
  • sliding workspindle
  • facing head with tool slide
  • machine designed for piece and low-volume engineering production
  • suitable for roughing as well as for finishing
  • digital optical measuring of linear axes with DROs
  • option of fitting with cooling, spindle clamping or guiding support, milling head etc.
  • workpiece is clamped on clamping plate or on rotary table (not part of the machine – optional accessories)

Standard Version

Travelling Groups

  • X – transversal travel of column slide on bed
  • Y – vertical headstock travel on column
  • Z – spindle stroke
  • U – travel of tool slide of facing head
  • S – rotation of workspindle and facing head

Group Guidance

  • guideways on all linear axes are grinded, counterways casted by plastic
  • guideways of bed are reinforced with hardened steel plates
  • guideways of facing head are scrapped

Lubrication

  • HYTOS lubrication set
  • central, time powered by PLC in electric cabinet
  • lubricates X, Y, Z axes
  • U axis lubricated by grease nipples

Clamping

  • X, Y, Z axes – manually by levers

Headstock

  • same headstock as the W100A machine
  • sliding workspindle + facing head
  • motorical tool clamping ISO 50
  • asynchronous motor for driving of spindle speed and of feeds of all axes
  • spindle speed and feeds driven in speed ranges – gears
  • mechanical shifting of spindle speed and feeds
  • most control elements are on the headstock
  • operator platform mounted on headstock
  • headstock balancing – chain and counterweight led in column

Position Measurement

  • HEIDENHAIN digital optical measuring with DRO
  • DRO ND780 for measuring of X, Y, Z axes
  • X, Y, Z axes – incremental linear encoders
  • PZI design – set up for additional mounting of rulers and DROs

Energy Distribution

  • X, Z axes – IGUS chain energy carriers
  • Y axis – protective tube

Coverage of Machine

  • X axis guideways fully enclosed

CE – valid only for the European Union

  • comprehensive safety elements according to the applicable legislation and technical standards
  • operator cover on headstock
  • original spoke handwheel replaced by new filled one
  • working area of the machine is fenced off

Voltage Options

  • 50Hz – 3 x 400V, 3 x 415V, 3 x 500V
  • 60Hz – 3 x 220V, 3 x 440V, 3 x 460V, 3 x 480V, 3 x 575V
  • parameters of electric parts given in the tables are valid for option 3 x 400V / 50Hz

 

Beds can be joined  to reach the requested X axis travel.

Optionally + Peripheries

Clamping Plate

  • UD4C clamping plate – 4020 x 1885
  • UD4D clamping plate – 2420 x 1885

 

The machine design can be customized.

Accessories

Standardly Delivered Accessories

  • SP100 spindle clamping support
  • small DN100 tool holder
  • VK-ISO50 cleaning brush
  • clamping adapters – 15 pieces
  • KM anchoring kit
  • basic tool kit for operation and maintenance of the machine
  • basic spares kit
  • accompanying technical documentation

Optional Accessories

  • CHZ-V tool cooling by air
  • PVD100-550 spindle guiding support
  • SP100-500 spindle clamping support
  • SP100/800 spindle clamping support up to 800 rpm
  • FP40-100 vertical milling head
  • RZ100 change gear kit for thread cutting
  • TD50 telescopic tool holder
  • VHU-ISO50 universal boring heads
  • UK500, UK1000, UK2000, UK2500, UK3000 clamping cube
  • UU800, UU950, UU1120, UU1450, UU1620, UU2000, UU2500, UU3000 clamping angle plates
  • spares kit for 3-year operation
  • HEIDENHAIN workpiece touch probe KT130
  • transport bars (necessary in the container)

Contact

Sale

+420 413 039 105
sales@retos.cz

Accessories

ISO 9001 / ISO 14001

Since the 8th of June 2018 we have been certified according to the new standards ISO 9001:2015 and ISO 14001:2015.

tuv qr id 0910095330

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