Horizontal boring mills

HP100

Conventional Horizontal Boring mill – Floor type

  • floor type option to the W100A
  • it is possible to manufacture a new machine (parts of W100A are used)

Main Parameters

Workspindle diameter 100 mm
Clamping taper 50 ISO
Spindle speed range 1120 rpm
Headstock travel (Y) 1600 / 2000 mm
Column transversal travel (X) customisable from 2000 mm
Spindle stroke (Z) 900 mm

Complete Parameters

Machine Parameters
Workspindle diameter 100 mm
Clamping taper 50 ISO
Spindle speed range – 23 gears 7,1 - 1120 rpm
Main motor power 11 kW
Main motor speed 1460 rpm
Maximum torque of the spindle – Nmin 3350 Nm
Maximum torque of the spindle – Nmax 78,5 Nm
X…transversal travel of column bed 3600 mm – standard 2000 mm
bed 4100 mm 2500 mm
bed 4600 mm 3000 mm
bed 5100 mm 3500 mm
bed 5600 mm 4000 mm
bed 2000 mm – extension +2000 mm
Y…vertical travel of headstock 1600 / 2000 mm
Z…spindle stroke 900 mm
Feeds...X, Y, Z, U – 18 gears 18 - 900 mm / min
Feeds...X, Y, Z, U – 32 gears 0,02 - 12 mm / rev
Thread feeds...X, Y, Z, U – metric – 18 gears 0,25 - 12 mm / rev
Thread feeds...X, Y, Z, U – inch – 18 gears 120 - 2,5 "threads / 1"""
Rapid traverse...X, Y, Z, U 2800 mm / min
Total power consumption 15 kVA
Machine weight – for X = 2000 mm 12000 kg
Total area including CE – approximate --- mm x mm
Facing Head Parameters
Facing head diameter 600 mm
Centring hole diameter / depth 280H6 / 8 mm
U...tool slide travel 210 mm
Maximal facing diameter 900 mm
Facing head speed range - 16 gears 7,1 - 224 rpm
List of Supported Standards of Tool Shanks / Clamping Adapters for ISO 50
Tool shank Standard Adapter
Long shank – metric ČSN 220432 4100597
Long shank – metric DIN 2080 4100597
Long shank – inch DIN 2080 4100892
Short shank – metric ČSN 220434 4100809
Short shank – metric DIN 69871 4100809
Short shank – metric MAS BT 403-1982 4100809
Short shank – inch CAT ANSI / ASME B5.50-1985 4100913
UD4C Clamping Plate Parameters
Clamping plate surface 4020 x 1875 mm x mm
Width of T-slots 36 H12 mm
Clamping plate loading capacity 80000 kg
Clamping plate weight 8200 kg
Basic dimensions – length x width x height 4020 x 1885 x 400 mm
UD4D Clamping Plate Parameters
Clamping plate surface 2420 x 1875 mm x mm
Width of T-slots 36 H12 mm
Clamping plate loading capacity 45000 kg
Clamping plate weight 5000 kg
Basic dimensions – length x width x height 2420 x 1885 x 400 mm

Detailed Specification

Features

  • manually controlled floor type of horizontal boring machine
  • transversal travelling column with headstock
  • 3 linear axes
  • sliding workspindle
  • facing head with tool slide
  • machine designed for piece and low-volume engineering production
  • suitable for roughing as well as for finishing
  • digital optical measuring of linear axes with DROs
  • option of fitting with cooling, spindle clamping or guiding support, milling head etc.
  • workpiece is clamped on clamping plate or on rotary table (not part of the machine – optional accessories)

Standard Version

Travelling Groups

  • X – transversal travel of column slide on bed
  • Y – vertical headstock travel on column
  • Z – spindle stroke
  • U – travel of tool slide of facing head
  • S – rotation of workspindle and facing head

Group Guidance

  • guideways on all linear axes are grinded, counterways casted by plastic
  • guideways of bed are reinforced with hardened steel plates
  • guideways of facing head are scrapped

Lubrication

  • HYTOS lubrication set
  • central, time powered by PLC in electric cabinet
  • lubricates X, Y, Z axes
  • U axis lubricated by grease nipples

Clamping

  • X, Y, Z axes – manually by levers

Headstock

  • same headstock as the W100A machine
  • sliding workspindle + facing head
  • motorical tool clamping ISO 50
  • asynchronous motor for driving of spindle speed and of feeds of all axes
  • spindle speed and feeds driven in speed ranges – gears
  • mechanical shifting of spindle speed and feeds
  • most control elements are on the headstock
  • operator platform mounted on headstock
  • headstock balancing – chain and counterweight led in column

Position Measurement

  • HEIDENHAIN digital optical measuring with DRO
  • DRO ND780 for measuring of X, Y, Z axes
  • X, Y, Z axes – incremental linear encoders
  • PZI design – set up for additional mounting of rulers and DROs

Energy Distribution

  • X, Z axes – IGUS chain energy carriers
  • Y axis – protective tube

Coverage of Machine

  • X axis guideways fully enclosed

CE – valid only for the European Union

  • comprehensive safety elements according to the applicable legislation and technical standards
  • operator cover on headstock
  • original spoke handwheel replaced by new filled one
  • working area of the machine is fenced off

Voltage Options

  • 50Hz – 3 x 400V, 3 x 415V, 3 x 500V
  • 60Hz – 3 x 220V, 3 x 440V, 3 x 460V, 3 x 480V, 3 x 575V
  • parameters of electric parts given in the tables are valid for option 3 x 400V / 50Hz

 

Beds can be joined  to reach the requested X axis travel.

Optionally + Peripheries

Clamping Plate

  • UD4C clamping plate – 4020 x 1885
  • UD4D clamping plate – 2420 x 1885

The machine design can customized.

Accessories

Standardly Delivered Accessories

  • SP100 spindle clamping support
  • small DN100 tool holder
  • VK-ISO50 cleaning brush
  • clamping adapters – 15 pieces
  • KM anchoring kit
  • basic tool kit for operation and maintenance of the machine
  • basic spares kit
  • accompanying technical documentation

Optional Accessories

  • CHZ-V tool cooling by air
  • PVD100-550 spindle guiding support
  • SP100-500 spindle clamping support
  • SP100/800 spindle clamping support up to 800 rpm
  • FP40-100 vertical milling head
  • RZ100 change gear kit for thread cutting
  • TD50 telescopic tool holder
  • VHU-ISO50 universal boring heads
  • UK500, UK1000, UK2000 clamping cube
  • UU800, UU950, UU1120, UU1450, UU1620, UU2000 clamping angle plates
  • spares kit for 3-year operation
  • 3D touch probe KT130 HEIDENHAIN
  • transport bars (necessary in the container)

Contact

Sale

+420 413 039 105
sales@retos.cz

Accessories

ISO 9001 / ISO 14001

Since the 8th of June 2018 we have been certified according to the new standards ISO 9001:2015 and ISO 14001:2015.

tuv qr id 0910095330

BLUE COMPETENCE

blue_competence_logo

more information about Blue Competence