- floor type option to the W100A
- it is possible to manufacture a new machine (parts of W100A are used)
Main Parameters
| Workspindle diameter | 100 | mm |
| Clamping taper | 50 | ISO |
| Spindle speed range | 1120 | rpm |
| Headstock travel (Y) | 1600 / 2000 | mm |
| Column transversal travel (X) | customisable from 2000 | mm |
| Spindle stroke (Z) | 900 | mm |
Gallery
Complete Parameters
| Machine Parameters | |||
| Workspindle diameter | 100 | mm | |
| Clamping taper | 50 | ISO | |
| Spindle speed range – 23 gears | 7,1 - 1120 | rpm | |
| Main motor power | 11 | kW | |
| Main motor speed | 1460 | rpm | |
| Maximum torque of the spindle – Nmin | 3350 | Nm | |
| Maximum torque of the spindle – Nmax | 78,5 | Nm | |
| X…transversal travel of column | bed 3600 mm – standard | 2000 | mm |
| bed 4100 mm | 2500 | mm | |
| bed 4600 mm | 3000 | mm | |
| bed 5100 mm | 3500 | mm | |
| bed 5600 mm | 4000 | mm | |
| bed 2000 mm – extension | +2000 | mm | |
| Y…vertical travel of headstock | 1600 / 2000 | mm | |
| Z…spindle stroke | 900 | mm | |
| Feeds...X, Y, Z, U – 18 gears | 18 - 900 | mm / min | |
| Feeds...X, Y, Z, U – 32 gears | 0,02 - 12 | mm / rev | |
| Thread feeds...X, Y, Z, U – metric – 18 gears | 0,25 - 12 | mm / rev | |
| Thread feeds...X, Y, Z, U – inch – 18 gears | 120 - 2,5 | "threads / 1""" | |
| Rapid traverse...X, Y, Z, U | 2800 | mm / min | |
| Total power consumption | 15 | kVA | |
| Machine weight – for X = 2000 mm | 12000 | kg | |
| Total area including CE – approximate | --- | mm x mm | |
| Facing Head Parameters | |||
| Facing head diameter | 600 | mm | |
| Centring hole diameter / depth | 280H6 / 8 | mm | |
| U...tool slide travel | 210 | mm | |
| Maximal facing diameter | 900 | mm | |
| Facing head speed range - 16 gears | 7,1 - 224 | rpm | |
| List of Supported Standards of Tool Shanks / Clamping Adapters for ISO 50 | |||
| Tool shank | Standard | Adapter | |
| Long shank – metric | ČSN 220432 | 4100597 | |
| Long shank – metric | DIN 2080 | 4100597 | |
| Long shank – inch | DIN 2080 | 4100892 | |
| Short shank – metric | ČSN 220434 | 4100809 | |
| Short shank – metric | DIN 69871 | 4100809 | |
| Short shank – metric | MAS BT 403-1982 | 4100809 | |
| Short shank – inch | CAT ANSI / ASME B5.50-1985 | 4100913 | |
| UD4C Clamping Plate Parameters | |||
| Clamping plate surface | 4020 x 1875 | mm x mm | |
| Width of T-slots | 36 H12 | mm | |
| Clamping plate loading capacity | 80000 | kg | |
| Clamping plate weight | 8200 | kg | |
| Basic dimensions – length x width x height | 4020 x 1885 x 400 | mm | |
| UD4D Clamping Plate Parameters | |||
| Clamping plate surface | 2420 x 1875 | mm x mm | |
| Width of T-slots | 36 H12 | mm | |
| Clamping plate loading capacity | 45000 | kg | |
| Clamping plate weight | 5000 | kg | |
| Basic dimensions – length x width x height | 2420 x 1885 x 400 | mm | |
Detailed Specification
Features
- manually controlled floor type of horizontal boring machine
- transversal travelling column with headstock
- 3 linear axes
- sliding workspindle
- facing head with tool slide
- machine designed for piece and low-volume engineering production
- suitable for roughing as well as for finishing
- digital optical measuring of linear axes with DROs
- option of fitting with cooling, spindle clamping or guiding support, milling head etc.
- workpiece is clamped on clamping plate or on rotary table (not part of the machine – optional accessories)
Standard Version
Travelling Groups
- X – transversal travel of column slide on bed
- Y – vertical headstock travel on column
- Z – spindle stroke
- U – travel of tool slide of facing head
- S – rotation of workspindle and facing head
Group Guidance
- guideways on all linear axes are grinded, counterways casted by plastic
- guideways of bed are reinforced with hardened steel plates
- guideways of facing head are scrapped
Lubrication
- HYTOS lubrication set
- central, time powered by PLC in electric cabinet
- lubricates X, Y, Z axes
- U axis lubricated by grease nipples
Clamping
- X, Y, Z axes – manually by levers
Headstock
- same headstock as the W100A machine
- sliding workspindle + facing head
- motorical tool clamping ISO 50
- asynchronous motor for driving of spindle speed and of feeds of all axes
- spindle speed and feeds driven in speed ranges – gears
- mechanical shifting of spindle speed and feeds
- most control elements are on the headstock
- operator platform mounted on headstock
- headstock balancing – chain and counterweight led in column
Position Measurement
- HEIDENHAIN digital optical measuring with DRO
- DRO ND780 for measuring of X, Y, Z axes
- X, Y, Z axes – incremental linear encoders
- PZI design – set up for additional mounting of rulers and DROs
Energy Distribution
- X, Z axes – IGUS chain energy carriers
- Y axis – protective tube
Coverage of Machine
- X axis guideways fully enclosed
CE – valid only for the European Union
- comprehensive safety elements according to the applicable legislation and technical standards
- operator cover on headstock
- original spoke handwheel replaced by new filled one
- working area of the machine is fenced off
Voltage Options
- 50Hz – 3 x 400V, 3 x 415V, 3 x 500V
- 60Hz – 3 x 220V, 3 x 440V, 3 x 460V, 3 x 480V, 3 x 575V
- parameters of electric parts given in the tables are valid for option 3 x 400V / 50Hz
Beds can be joined to reach the requested X axis travel.
Optionally + Peripheries
Clamping Plate
- UD4C clamping plate – 4020 x 1885
- UD4D clamping plate – 2420 x 1885
The machine design can customized.
Accessories
Standardly Delivered Accessories
- SP100 spindle clamping support
- small DN100 tool holder
- VK-ISO50 cleaning brush
- clamping adapters – 15 pieces
- KM anchoring kit
- basic tool kit for operation and maintenance of the machine
- basic spares kit
- accompanying technical documentation
Optional Accessories
- CHZ-V tool cooling by air
- PVD100-550 spindle guiding support
- SP100-500 spindle clamping support
- SP100/800 spindle clamping support up to 800 rpm
- FP40-100 vertical milling head
- RZ100 change gear kit for thread cutting
- TD50 telescopic tool holder
- VHU-ISO50 universal boring heads
- UK500, UK1000, UK2000 clamping cube
- UU800, UU950, UU1120, UU1450, UU1620, UU2000 clamping angle plates
- spares kit for 3-year operation
- 3D touch probe KT130 HEIDENHAIN
- transport bars (necessary in the container)
