Horizontal boring mills

HP100-R

Conventional Horizontal Boring mill – Floor type

  • floor type option to the W100A
  • it is possible to manufacture a new machine (parts of W100A are used)

Main Parameters

Workspindle diameter 100 mm
Clamping taper 50 ISO
Spindle speed range 1120 rpm
Column transversal travel (X) customisable from 2000 mm
Headstock travel (Y) 1600 / 2000 mm
Spindle stroke (Z) 900 mm

Complete Parameters

Workspindle diameter 100 mm
Clamping taper 50 ISO
Spindle speed range – 23 gears 7,1 - 1120 rpm
Main motor power 11 kW
Main motor speed 1460 rpm
Maximum torque of the spindle – Nmin 3350 Nm
Maximum torque of the spindle – Nmax 78,5 Nm
X…transversal travel of column bed 3600 mm – standard 2000 mm
bed 4100 mm 2500 mm
bed 4600 mm 3000 mm
bed 5100 mm 3500 mm
bed 5600 mm 4000 mm
bed 2000 mm – extension +2000 mm
Y…vertical travel of headstock 1600 / 2000 mm
Z…spindle stroke 900 mm
Feeds...X, Y, Z, U – 18 gears 18 - 900 mm / min
Feeds...X, Y, Z, U – 32 gears 0,02 - 12 mm / rev
Thread feeds...X, Y, Z, U – metric – 18 gears 0,25 - 12 mm / rev
Thread feeds...X, Y, Z, U – inch – 18 gears 120 - 2,5 "threads / 1"""
Rapid traverse...X, Y, Z, U 2800 mm / min
Total power consumption 15 kVA
Machine and accessories standard colour white 9010 / green 6018 RAL
Fence standard colour black 9011 / yellow 1018 RAL
Machine weight – for X = 2000 mm 12000 kg
Total area including CE – approximate --- mm x mm
Facing Head Parameters
Facing head diameter 600 mm
Centring hole diameter / depth 280H6 / 8 mm
U...tool slide travel 210 mm
Maximal facing diameter 900 mm
Facing head speed range - 16 gears 7,1 - 224 rpm
List of Supported Standards of Tool Shanks / Clamping Adapters for ISO 50 (HUN)
Tool shank Standard Adapter
Long shank – metric ČSN 220432 4100744
Long shank – metric DIN 2080 4100744
Long shank – inch NMTB 50 4100988
Short shank – metric ČSN 220434 4100793
Short shank – metric DIN 69871 4100793
Short shank – metric MAS BT 403-1982 4100793
Short shank – inch CAT ANSI / ASME B5.50-1985 4100917

General Information

(technical specification v07.04)

Features

  • manually controlled floor type of horizontal boring machine
  • transversal travelling column with headstock
  • 3 linear axes
  • sliding workspindle
  • facing head with tool slide
  • machine designed for piece and low-volume engineering production
  • suitable for roughing as well as for finishing
  • option of fitting with digital optical measuring with DROs, tool cooling, spindle clamping or guiding support, milling head etc.
  • workpiece is clamped on clamping plate or on rotary table (not part of the machine – optional accessories)

The machine design can be customized.

Standard Version

Travelling Groups

  • X – transversal travel of column slide on bed
  • Y – vertical headstock travel on column
  • Z – spindle stroke
  • U – travel of tool slide of facing head
  • S – rotation of workspindle and facing head

Group Guidance

  • guideways on all linear axes are grinded, counterways casted by plastic
  • guideways of bed are reinforced with hardened steel plates
  • guideways of facing head are scrapped

Lubrication

  • HYTOS lubrication set
  • central, time powered / according to travelled distance by PLC in electric cabinet
  • lubricates X, Y, Z axes – all at once
  • U axis lubricated by grease nipples

Clamping

  • X, Y, Z axes – manually by levers

Headstock

  • same headstock as the W100A machine
  • sliding workspindle + facing head
  • hydraulic tool unclamping ISO 50 (HUN) – lever clamp
  • HYTOS hydraulic set
  • asynchronous motor for driving of spindle speed and of feeds of all axes with frequency convertor – ramp-up and ramp-down, overload protection, direction of rotation
  • spindle speed and feeds driven in speed ranges – gears
  • mechanical shifting of spindle speed and feeds
  • most control elements are on the headstock
  • operator platform mounted on headstock
  • headstock balancing – chain and counterweight led in column

Touch screen panel on the headstock

  • machine operation status monitoring
  • error status reporting
  • regulation of spindle speed and feeds, spindletouch
  • machine parameters setting

Position Measurement

  • PZI design – set up for additional mounting of rulers and DROs

Energy Distribution

  • X, Z axes – IGUS chain energy carriers
  • Y axis – protective tube

Coverage of Machine

  • X axis guideways fully enclosed

Voltage Options

  • 50Hz – 3 x 400V, 3 x 415V, 3 x 500V
  • 60Hz – 3 x 220V, 3 x 440V, 3 x 460V, 3 x 480V, 3 x 575V
  • parameters of electric parts given in the tables are valid for option 3 x 400V / 50Hz

 

Beds can be joined  to reach the requested X axis travel.

Optionally + Peripheries

HEIDENHAIN Position Measurement

  • digital optical measuring with DRO
  • DRO ND7013 for measuring of X, Y, Z axes
  • X, Y, Z axes – incremental linear encoders

CE – valid only for the European Union

  • comprehensive safety elements according to the applicable legislation and technical standards
  • adjustable operator cover on headstock
  • original spoke handwheel replaced by new filled one
  • working area of the machine is fenced off

Tool clamping options

  • clamping Morse MK6 tool
  • motorical tool clamping ISO50 (MUN) – ball clamp

Clamping Plate

  • UD4C clamping plate – 4020 x 1885
  • UD4D clamping plate – 2420 x 1885
 UD4C Clamping Plate Parameters
 Clamping plate surface 4020 x 1875 mm x mm
 Width of T-slots 36 H12 mm
 Clamping plate loading capacity 80000 kg
 Clamping plate weight 8200 kg
 Basic dimensions – length x width x height 4020 x 1885 x 400 mm

 

 UD4D Clamping Plate Parameters
 Clamping plate surface 2420 x 1875 mm x mm
 Width of T-slots 36 H12 mm
 Clamping plate loading capacity 45000 kg
 Clamping plate weight 5000 kg
 Basic dimensions – length x width x height 2420 x 1885 x 400 mm

Accessories

Standardly Delivered Accessories

  • SP100-100 spindle clamping support
  • small DN100 tool holder
  • VK-ISO50 cleaning brush
  • clamping adapters – 15 pieces
  • KM anchoring kit
  • basic tool kit for operation and maintenance of the machine
  • basic spares kit
  • accompanying technical documentation

Optional Accessories

  • CHZ-V tool cooling by air
  • spindle cavity blown with air
  • PVD100-550 spindle guiding support
  • SP100-500 spindle clamping support
  • SP100-200/800 spindle clamping support up to 800 rpm
  • FP40-100 vertical milling head
  • RZ100 change gear kit for thread cutting
  • TD50 telescopic tool holder
  • VHU-ISO50 universal boring heads
  • MT03/MT03X rotary table
  • UK500, UK1000, UK2000, UK2500, UK3000 clamping cube
  • UU800, UU950, UU1120, UU1450, UU1620, UU2000, UU2500, UU3000 clamping angle plates
  • spares kit for 3-year operation
  • HEIDENHAIN workpiece touch probe KT130
  • transport bars (necessary in the container)

Clamping tables

Milling heads, boring heads

Alternative machining

Spindle guiding and clamping

Touch probes

Clamping accessories

Contact

Sale

+420 413 039 105
sales@retos.cz

ISO 9001

Since the 14th of May 2021 we have been certified according to the new standards ISO 9001 by QES Cert s.r.o.

ISO 9001 en