HP100A-R
Conventional Horizontal Boring mill – Floor type
- floor type option to the W100A
- it is possible to manufacture a new machine (parts of W100A are used)
Main Parameters
Workspindle diameter | 100 | mm |
Clamping taper | 50 | ISO |
Spindle speed range | 1120 | rpm |
Column transversal travel (X) | customisable from 2000 | mm |
Headstock travel (Y) | 1600 / 2000 | mm |
Spindle stroke (Z) | 900 | mm |
Complete Parameters
Workspindle diameter | 100 | mm | |
Clamping taper | 50 | ISO | |
Spindle speed range – 23 gears | 7,1 - 1120 | rpm | |
Main motor power | 11 | kW | |
Main motor speed | 1460 | rpm | |
Maximum torque of the spindle – Nmin | 3350 | Nm | |
Maximum torque of the spindle – Nmax | 78,5 | Nm | |
X…transversal travel of column | bed 3600 mm – standard | 2000 | mm |
bed 4100 mm | 2500 | mm | |
bed 4600 mm | 3000 | mm | |
bed 5100 mm | 3500 | mm | |
bed 5600 mm | 4000 | mm | |
bed 2000 mm – extension | +2000 | mm | |
Y…vertical travel of headstock | 1600 / 2000 | mm | |
Z…spindle stroke | 900 | mm | |
Feeds...X, Y, Z, U – 18 gears | 18 - 900 | mm / min | |
Feeds...X, Y, Z, U – 32 gears | 0,02 - 12 | mm / rev | |
Thread feeds...X, Y, Z, U – metric – 18 gears | 0,25 - 12 | mm / rev | |
Thread feeds...X, Y, Z, U – inch – 18 gears | 120 - 2,5 | "threads / 1""" | |
Rapid traverse...X, Y, Z, U | 2800 | mm / min | |
Total power consumption | 15 | kVA | |
Machine weight – for X = 2000 mm | 12000 | kg | |
Machine and accessories standard colour | white 9010 / green 6018 | RAL | |
Fence standard colour | black 9011 / yellow 1018 | RAL | |
Total area including CE – approximate | --- | mm x mm |
Facing Head Parameters | |||
Facing head diameter | 600 | mm | |
Centring hole diameter / depth | 280H6 / 8 | mm | |
U...tool slide travel | 210 | mm | |
Maximal facing diameter | 900 | mm | |
Facing head speed range - 16 gears | 7,1 - 224 | rpm |
List of Supported Standards of Tool Shanks / Clamping Adapters for ISO 50 (HUN) | |||
Tool shank | Standard | Adapter | |
Long shank – metric | ČSN 220432 | 4100744 | |
Long shank – metric | DIN 2080 | 4100744 | |
Long shank – inch | NMTB 50 | 4100988 | |
Short shank – metric | ČSN 220434 | 4100793 | |
Short shank – metric | DIN 69871 | 4100793 | |
Short shank – metric | MAS BT 403-1982 | 4100793 | |
Short shank – inch | CAT ANSI / ASME B5.50-1985 | 4100917 |
Technical specification
(technical specification v08.00)
Features
- manually controlled floor type of horizontal boring machine
- transversal travelling column with headstock
- 3 linear axes
- sliding workspindle
- facing head with tool slide
- machine designed for piece and low-volume engineering production
- suitable for roughing as well as for finishing
- option of fitting with digital optical measuring with DROs, tool cooling, spindle clamping or guiding support, milling head etc.
- workpiece is clamped on clamping plate or on rotary table (not part of the machine – optional accessories)
The machine design can be customized.
Standard Version
Travelling Groups
- X – transversal travel of column slide on bed
- Y – vertical headstock travel on column
- Z – spindle stroke
- U – travel of tool slide of facing head
- S – rotation of workspindle and facing head
Group Guidance
- guideways on all linear axes are grinded, counterways casted by plastic
- guideways of bed are reinforced with hardened steel plates
- guideways of facing head are scrapped
Lubrication
- HYTOS lubrication set
- central, time powered
- lubricates X, Y, Z axes – all at once
- U axis lubricated by grease nipples
Clamping
- X, Y, Z axes – manually by levers
Headstock
- same headstock as the W100A machine
- sliding workspindle + facing head
- hydraulic tool unclamping ISO 50 (HUN) – lever clamp
- HYTOS hydraulic set
- asynchronous motor for driving of spindle speed and of feeds of all axes
- spindle speed and feeds driven in speed ranges – gears
- mechanical shifting of spindle speed and feeds
- most control elements are on the headstock
- operator platform mounted on headstock
- headstock balancing – chain and counterweight led in column
Position Measurement
- PZI design – set up for additional mounting of rulers and DROs
Energy Distribution
- X, Z axes – chain energy carriers
- Y axis – protective tube
Coverage of Machine
- X axis guideways fully enclosed
Voltage Options
- 50Hz – 3 x 400V, 3 x 415V, 3 x 500V
- 60Hz – 3 x 220V, 3 x 440V, 3 x 460V, 3 x 480V, 3 x 575V
- parameters of electric parts given in the tables are valid for option 3 x 400V / 50Hz
Beds can be joined to reach the requested X axis travel.
Optionally + Peripheries
HEIDENHAIN Position Measurement
- digital optical measuring with DRO
- DRO ND7013 for measuring of X, Y, Z axes
- X, Y, Z axes – incremental linear encoders
CE – compulsory
- comprehensive safety elements according to the applicable legislation and technical standards
- adjustable operator cover on headstock
- original spoke handwheel replaced by new filled one
- working area of the machine is fenced off
Tool clamping options
- clamping Morse MK6 tool
- motorical tool clamping ISO50 (MUN) – ball clamp
Clamping Plate
- UD4C clamping plate – 4020 x 1885
- UD4D clamping plate – 2420 x 1885
UD4C Clamping Plate Parameters | ||
Clamping plate surface | 4020 x 1875 | mm x mm |
Width of T-slots | 36 H12 | mm |
Clamping plate loading capacity | 80000 | kg |
Clamping plate weight | 8200 | kg |
Basic dimensions – length x width x height | 4020 x 1885 x 400 | mm |
UD4D Clamping Plate Parameters | ||
Clamping plate surface | 2420 x 1875 | mm x mm |
Width of T-slots | 36 H12 | mm |
Clamping plate loading capacity | 45000 | kg |
Clamping plate weight | 5000 | kg |
Basic dimensions – length x width x height | 2420 x 1885 x 400 | mm |
Accessories
Standardly Delivered Accessories
- SP100-100 spindle clamping support
- small DN100 tool holder
- VK-ISO50 cleaning brush
- clamping adapters – 15 pieces
- KM anchoring kit
- basic tool kit for operation and maintenance of the machine
- basic spares kit
- accompanying technical documentation
Optional Accessories
- PP100 portable control panel
- CHZ100 tool cooling kit by emulsion
- CHZ-V tool cooling by air
- spindle cavity blown with air
- PVD100-550 spindle guiding support
- SP100-500 spindle clamping support
- SP100-200/800 spindle clamping support up to 800 rpm
- FP40-100 vertical milling head
- UFP40-100 universal milling head
- RZ100 change gear kit for thread cutting
- TD50 telescopic tool holder
- VHU-ISO50 universal boring heads
- MT03/MT03X rotary table
- UK500, UK1000, UK2000, UK2500, UK3000 clamping cube
- UU800, UU950, UU1120, UU1450, UU1620, UU2000, UU2500, UU3000 clamping angle plates
- spares kit for 3-year operation
- HEIDENHAIN workpiece touch probe KT130
- transport bars (necessary in the container)