Horizontal boring mills

W100A-R

Conventional horizontal boring mill – table type

Brochure Download
  • solid design
  • travel in the X axis – 1600 mm
  • almost indistinguishable from a new machine
  • same parameters as a new machine
  • the same range of accessories as a new machine

Main Parameters

Workspindle diameter 100 mm
Clamping taper 50 ISO
Spindle speed range 1120 rpm
Headstock travel (Y) 1120 mm
Table longitudinal travel (Z) 1250 / 1750 mm
Table transversal travel (X) 1600 mm
Spindle stroke (W) 900 mm
Table clamping surface max. 1500 x 1500 mm x mm
Table loading capacity 3000 kg

Complete Parameters

Machine Parameters
Workspindle diameter 100 mm
Clamping taper 50 ISO
Spindle speed range – 23 gears 7,1 - 1120 rpm
Main motor power 11 kW
Main motor speed 1460 rpm
Maximum torque of the spindle – Nmin 3350 Nm
Maximum torque of the spindle – Nmax 78,5 Nm
X…transversal travel of table 1600 mm
Z…longitudinal travel of table – short bed (without steady rest) 810 mm
Z…longitudinal travel of table – long bed (with / without steady rest) 1250 mm
Z…longitudinal travel of table – long bed (with steady rest + table 1500 x 1500) 1240 mm
Z…longitudinal travel of table – long bed (without steady rest) 1750 mm
Y...vertical travel of headstock – table 1250 x 1250 1120 mm
Y...vertical travel of headstock – table 1500 x 1500 1100 mm
W…spindle stroke 900 mm
Table clamping surface 1250 x 1250 mm x mm
1500 x 1500 mm x mm
Width of T-slots 22 H8 mm
Table loading capacity – 1250 x 1250 3000 kg
Table loading capacity – 1500 x 1500 2500 kg
Centering hole diameter / depth 180H6 / 10 mm
Feeds...X, Y, Z, W, U – 18 gears 18 - 900 mm / min
Feeds...X, Y, Z, W, U – 32 gears 0,02 - 12 mm / rev
Thread feeds...X, Y, Z, W, U – metric – 18 gears 0,25 - 12 mm / rev
Thread feeds...X, Y, Z, W, U – inch – 18 gears 120 - 2,5 "threads / 1"""
Rapid traverse...X, Y, Z, W, U 2800 mm / min
Rapid traverse of table rotation...B 1 rpm
Total power consumption 15 kVA
Machine weight 14000 kg
Total area including CE – approximate 5000 x 7500 mm x mm
Facing head parameters
Facing head diameter 600 mm
Centering hole diameter / depth 280H6 / 8 mm
U...tool slide travel 210 mm
Maximal facing diameter 900 mm
Facing head speed range – 16 gears 7,1 - 224 rpm
List of supported standards of tool shanks / clamping adapters
Tool shank Standard Adapter
Long shank – metric ČSN 220432 4100597
Long shank – metric DIN 2080 4100597
Long shank – inch DIN 2080 4100892
Short shank – metric ČSN 220434 4100809
Short shank – metric DIN 69871 4100809
Short shank – metric MAS BT 403-1982 4100809
Short shank – inch CAT ANSI / ASME B5.50-1985 4100913
Steady rest parameters
Distance between hollow spindle face and steady rest bearing 2800 mm
Bearing axis height above table 0 - 1120 mm
Rapid traverse of bearing 696 mm / min
Bearing bore 150 H7 mm
Motor power of steady rest 0,55 kW
Motor speed of steady rest 2780 rpm

Detailed Specification

Features

  • manually controlled horizontal boring machine
  • fixed column, crosswise travelling table
  • 4 linear axes, rotary table
  • sliding workspindle
  • facing head with tool slide
  • machine designed for piece and low-volume engineering production
  • suitable for roughing as well as for finishing
  • digital optical admeasuring of linear axes and table rotation with DROs
  • option of fitting with tool cooling kit (CHZ), steady rest, spindle clamping / guiding support, milling head etc.

 

Machine design can be customized.

Configuration

Travelling Groups

  • X – travel of rotary table slide on saddle
  • Z – travel of saddle on bed
  • Y – vertical headstock travel on column
  • W – spindle stroke
  • U – travel of tool slide of facing head
  • B – table rotation
  • S – rotation of workspindle and facing head

Group Guidance

  • guideways on all linear axes are ground, counterways with plastic casts
  • guideways on bed and saddle reinforced with hardened steel plates
  • guideways of rotary table and facing head are scrapped

Lubrication

  • HYTOS lubrication set
  • central, time powered by PLC in distribution board
  • lubricates X, Y, Z, W, B axes
  • U axis lubricated by grease nipples

Clamping

  • X, Y, Z, W, B axes – manually by levers

Headstock

  • sliding workspindle + facing head
  • motorical tool clamping ISO50
  • asynchronous motor for driving the spindle speed and the feeds of all axes
  • spindle speed and feeds driven in speed ranges – gears
  • mechanical shifting of spindle speed and feeds
  • most control elements are on the headstock
  • headstock balancing – chain and counterweight led in column

HEIDENHAIN Position Measurement

  • digital optical measuring with DRO
  • DRO PT880 for measuring of X, Y, Z, W, B axes
  • DRO ND780 for measuring of X, Y, Z axes
  • X, Y, Z, W axes – incremental linear encoders
  • B axis – incremental rotary encoder
  • 4 x 90° optical table readout
  • PZI design – set up for additional mounting of rulers and DROs

RENISHAW Position Measurement

  • only for linear axes – X, Y, Z, W
  • LM10 incremental magnetic encoder 
  • D4M DRO 
  • 4 x 90° optical table readout

Energy Distribution

  • X, Z, W axes – IGUS chain energy carriers
  • Y axis – protective tube

Coverage of Machine

  • bed guideways between column and saddle partly protected by telescopic way covering

CE – valid only for the European Union

  • comprehensive safety elements according to the applicable legislation and technical standards
  • operator cover on headstock
  • original spoke handwheel replaced by new filled one
  • stairs to headstock
  • working area of the machine is fenced off

Voltage Options

  • 50Hz – 3 x 400V, 3 x 415V, 3 x 500V
  • 60Hz – 3 x 220V, 3 x 440V, 3 x 460V, 3 x 480V, 3 x 575V
  • parameters of electric parts given in the tables are valid for option 3 x 400V / 50Hz

Accessories

Standardly Delivered Accessories

  • SP100 spindle clamping support
  • small DN100 tool holder
  • VK-ISO50 cleaning brush
  • clamping adapters – 15 pieces
  • KM anchoring kit
  • basic tool kit for operation and maintenance of the machine
  • basic spares kit
  • accompanying technical documentation

Optional Accessories

  • portable control panel PP100 (necessary to order together with the machine)
  • CHZ100 tool cooling kit by emulsion
  • CHZ-V tool cooling by air
  • PVD100-550 spindle guiding support
  • SP100-500 spindle clamping support
  • SP100/800 spindle clamping support up to 800 rpm
  • FP40-100 vertical milling head
  • UFP40-100 universal milling head
  • RZ100 change gear kit for thread cutting
  • TD50 telescopic tool holder
  • VHU-ISO50 universal boring head
  • UK500 clamping cube
  • UU800, UU950, UU1120 clamping angle plates
  • spares kit for 3-year operation
  • HEIDENHAIN 3D workpiece touch probe KT130 
  • transport bars (necessary in the container)

Optional Accessories

  • steady rest (tailstock) LN100
  • VT80-2500-ISO50 smooth boring bar
  • VT80-3150-ISO50 smooth boring bar
  • VT100-2500-ISO50 smooth boring bar
  • VT100-3150-ISO50 smooth boring bar
  • LLK-150/80 sliding bush of the steady rest
  • LLK-150/100 sliding bearing bushing of the steady rest
  • VH80 three-tool boring head
  • VH80, VH100 three-tool boring heads

Contact

Sale

+420 413 039 105
sales@retos.cz

Accessories

ISO 9001 / ISO 14001

Since the 8th of June 2018 we have been certified according to the new standards ISO 9001:2015 and ISO 14001:2015.

tuv qr id 0910095330

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