(technical specification v08.01)
Features
- manually controlled floor type of horizontal boring machine
- transversal travelling column with headstock
- 3 linear axes
- sliding workspindle
- facing head with tool slide
- machine designed for piece and low-volume engineering production
- suitable for roughing as well as for finishing
- option of fitting with digital optical measuring with DROs, tool cooling, spindle clamping or guiding support, milling head etc.
- workpiece is clamped on clamping plate or on rotary table (not part of the machine – optional accessories)
The machine design can be customized.
Standard Version
Travelling Groups
- X – transversal travel of column slide on bed
- Y – vertical headstock travel on column
- Z – spindle stroke
- U – travel of tool slide of facing head
- S – rotation of workspindle and facing head
Group Guidance
- guideways on all linear axes are grinded, counterways casted by plastic
- guideways of bed are reinforced with hardened steel plates
- guideways of facing head are scrapped
Lubrication
- HYTOS lubrication set
- central, time powered
- lubricates X, Y, Z axes – all at once
- U axis lubricated by grease nipples
Clamping
- X, Y, Z axes – manually by levers
Headstock
- same headstock as the W100A machine
- sliding workspindle + facing head
- hydraulic tool unclamping ISO 50 (HUN) – lever clamp
- HYTOS hydraulic set
- asynchronous motor for driving of spindle speed and of feeds of all axes
- spindle speed and feeds driven in speed ranges – gears
- mechanical shifting of spindle speed and feeds
- most control elements are on the headstock
- operator platform mounted on headstock
- headstock balancing – chain and counterweight led in column
Position Measurement
- PZI design – set up for additional mounting of rulers and DROs
Energy Distribution
- X, Z axes – chain energy carriers
- Y axis – protective tube
Coverage of Machine
- X axis guideways fully enclosed
Voltage Options
- 50Hz – 3 x 400V, 3 x 415V, 3 x 500V
- 60Hz – 3 x 220V, 3 x 440V, 3 x 460V, 3 x 480V, 3 x 575V
- parameters of electric parts given in the tables are valid for option 3 x 400V / 50Hz
Beds can be joined to reach the requested X axis travel.
Optionally + Peripheries
HEIDENHAIN Position Measurement
- digital optical measuring with DRO
- DRO ND7013 for measuring of X, Y, Z axes
- X, Y, Z axes – incremental linear encoders
CE – compulsory in EU
- comprehensive safety elements according to the applicable legislation and technical standards
- adjustable operator cover on headstock
- original spoke handwheel replaced by new filled one
- working area of the machine is fenced off
Tool clamping options
- clamping Morse MK6 tool
- motorical tool clamping ISO50 (MUN) – ball clamp
| List of Supported Standards of Tool Shanks / Clamping Adapters (MUN) |
| Tool shank |
Standard |
Adapter |
| Long shank – metric |
ČSN 220432 |
4100597 |
| Long shank – metric |
DIN 2080 |
4100597 |
| Long shank – inch |
NMTB 50 |
4100892 |
| Short shank – metric |
ČSN 220434 |
4100809 |
| Short shank – metric |
DIN 69871 |
4100809 |
| Short shank – metric |
MAS BT 403-1982 |
4100809 |
| Short shank – inch |
CAT ANSI / ASME B5.50-1985 |
4100913 |
CHZ – Tool Cooling Kit – Emulsion
- tool cooling kit with mobile jet on magnetic post
- cooling unit integrated into the foundation of the machine
- unit with pump and level gauge
- tank (pit) volume approx. 500 l (usable)
- maximum pressure 4 bar / 32 l/min
Clamping Plate
- UD4C clamping plate – 4020 x 1885
- UD4D clamping plate – 2420 x 1885
| UD4C Clamping Plate Parameters |
| Clamping plate surface |
4020 x 1875 |
mm x mm |
| Width of T-slots |
36 H12 |
mm |
| Clamping plate loading capacity |
80000 |
kg |
| Clamping plate weight |
8200 |
kg |
| Basic dimensions – length x width x height |
4020 x 1885 x 400 |
mm |
| UD4D Clamping Plate Parameters |
| Clamping plate surface |
2420 x 1875 |
mm x mm |
| Width of T-slots |
36 H12 |
mm |
| Clamping plate loading capacity |
45000 |
kg |
| Clamping plate weight |
5000 |
kg |
| Basic dimensions – length x width x height |
2420 x 1885 x 400 |
mm |
Accessories
Standardly Delivered Accessories
- SP100-100 spindle clamping support
- small DN100 tool holder
- VK-ISO50 cleaning brush
- clamping adapters – 15 pieces
- KM anchoring kit
- basic tool kit for operation and maintenance of the machine
- basic spares kit
- accompanying technical documentation
Optional Accessories
- PP100 portable control panel
- CHZ100P tool cooling kit by emulsion
- CHZ-V tool cooling by air
- spindle cavity blown with air
- PVD100-550 spindle guiding support
- SP100-500 spindle clamping support
- SP100-200/800 spindle clamping support up to 800 rpm
- FP40-100 vertical milling head
- UFP40-100 universal milling head
- RZ100 change gear kit for thread cutting
- TD50 telescopic tool holder
- VHU-ISO50 universal boring heads
- MT03/MT03X rotary table
- UK500, UK1000, UK2000, UK2500, UK3000 clamping cube
- UU800, UU950, UU1120, UU1450, UU1620, UU2000, UU2500, UU3000 clamping angle plates
- spares kit for 3-year operation
- HEIDENHAIN workpiece touch probe KT130
- transport bars (necessary in the container)
