- solid design
- travel in the X axis = 1600 mm
- optionally automatic toolchanger with a tool changing time of 15 s (from cut to cut)
Main Parameters
| Workspindle diameter | 100 | mm |
| Clamping taper | 50 | ISO |
| Spindle speed range | 3000 | rpm |
| Table transversal travel (X) | 1600 | mm |
| Headstock travel (Y) | 1220 | mm |
| Table longitudinal travel (Z) | 900 / 1710 | mm |
| Spindle stroke (W) | 710 | mm |
| Table clamping surface | max. 1500 x 1500 | mm x mm |
| Table loading capacity | max. 5000 | kg |
Complete Parameters
| Machine Parameters | ||
| Workspindle diameter | 100 | mm |
| Clamping taper | 50 | ISO |
| Tool shank | 69871 | DIN |
| Clamping adapter – screw | 4100793 | TOS |
| Spindle speed range | 10 - 3000 | rpm |
| Main motor power (S1/S6-40%) | 22 / 34 | kW |
| Maximum torque of the spindle (S1/S6-40%) – two speed range | 1097 / 1645 | Nm |
| Maximum torque of the spindle (S1/S6-40%) – four speed range | 2173 / 3250 | Nm |
| X…transversal travel of table | 1600 | mm |
| Z…longitudinal travel of table | 900 / 1710 | mm |
| Y…vertical travel of headstock | 1220 | mm |
| W…spindle stroke | 710 | mm |
| Table clamping surface | 1250 x 1250 | mm x mm |
| 1500 x 1500 | mm x mm | |
| Width of T-slots | 22 H8 | mm |
| Table loading capacity – 1250 x 1250 | 3000 (5000 *) | kg |
| Table loading capacity – 1500 x 1500 | 2500 (5000 *) | kg |
| Feeds... X, Y, Z, W – manual mode | 4 - 500 | mm / min |
| Feeds... X, Y, Z – automatic mode | 4 - 15000 | mm / min |
| Feeds... W – automatic mode | 4 - 6800 | mm / min |
| Rapid traverse…X, Y, Z | 15000 | mm / min |
| Rapid traverse…W | 6800 | mm / min |
| Rapid traverse of table rotation…B | 1,6 | rpm |
| Total power consumption | 70 | kVA |
| Machine weight | 13000 | kg |
| Machine and accessories standard colour | white 9010 / green 6018 | RAL |
| Fence standard colour | black 9011 / yellow 1018 | RAL |
| Total area including CE – approximate | 7000 x 5500 | mm x mm |
| * limited X = 1200 mm, centered workpiece | ||
Technical specification
(technical specification v14.05)
The RET100B is a contouring table type of a horizontal boring machine designed by the company RETOS VARNSDORF s. r. o. It is an option to the manually operated machine W100A.
Features
- contouring horizontal boring machine
- fixed column, crosswise travelling table
- 4 linear axes, rotary table
- sliding workspindle
- machine designed for universal application in engineering production
- suitable for roughing as well as for finishing
- optionally can be fitted with tool magazine with manipulator (ATC), tool cooling kit (CHZ), cooling through spindle axis (CHOV) or oil-mist cooling (CHM)
- ready for „Industry 4.0“
Controlling of the Machine
- all functions of the machine, except for tool clamping and unclamping, are controlled via the control panel, which consists of a keyboard, a switch panel and an LCD monitor
- the tool clamping and unclamping is controlled by switches on the headstock
- the control panel is supplemented by a portable control panel (handwheel), which duplicates some basic of the functions of the control of the machine
- the control panel is swivellingly connected to the wall inside the operator housing
- the control system allows manual, semiautomatic and fully automatic modes
- the standard communication interface allows a connection with the Ethernet for easy administration and distribution of technological programs, machine operation monitoring, diagnostics or servicing of the control system etc.
Machine design can be customized.
Standard Version
Control System
- HEIDENHAIN TNC 640 + handwheel
- HEIDENHAIN drives
- SIEMENS motors
Powered Axes
- X – travel of rotary table slide on saddle
- Z – travel of saddle on bed
- Y – vertical headstock travel on column
- W – spindle stroke
- B – table rotation
- S – workspindle rotation
Machine Capabilities
- X, Y, Z, W axes powered in interpolation
- B axis powered only positionally
- linear interpolation of four axes
- circular interpolation of two out of four axes powered in interpolation
- spiral interpolation
- spacial interpolation – spline in space
- interpolation of S and Z (W) axes – spindle turning depending on the Z (W) axis position – enables thread cutting without use of a compensating bushing
- technological possibilities may be limited by territorial implementation of the NC program of the control system
Kinematics of the W Axis
- brushless digital servomotor with servo-drive
- clearance-free gearing by timing belt
- ball screw
Kinematics of the X, Y, Z Axes
- brushless digital servomotor with servo-drive
- ball screw – directly driven by motor
Kinematics of the B Axis
- brushless digital servomotor with servo-drive
- planetary gearbox with minimum clearance
- gear set + gear ring
Group Guidance
- X, Y, Z axes – guideways reinforced with hardened steel plates, counterways with plastic casts, TURCITE-coated gibs
- W axis – sliding guideway, cast-iron / steel
- B axis – guideways of the rotary table are scrapped, cast-iron/TURCITE
Lubrication
- central, axial lubrication
- frequency of lubrication cycles correlates with travelled track of the particular group
Clamping
- B axis – hydraulically
- X, Y, Z, W axes – not clamped – positional feedback
Headstock
- sliding workspindle
- spindle cavity blown with air during tool-changing cycle
- spindle driven in two/four speed ranges – gears
- hydraulic shifting of each range
- headstock balancing – hydraulic cylinder with hydropneumatic accumulator
- setup of tool cooling by jets on headstock front side
Hydraulic Power Pack
- HYTOS hydraulic and lubrication set
- lubrication of all axes
- clamping B
- unclamping of the tool
Position Measurement
- HEIDENHAIN digital optical measuring
- X, Y, Z axes – absolute linear encoders
- W axis – absolute rotary encoder in motor
- B axis – absolute angle encoder
- S axis – incremental rotary encoder
Energy Distribution
- chain energy carriers
Coverage of Machine
- complete coverage of guideways of X axis
- partial coverage of Z, Y axes
Optionally
CE – compulsory in EU
- comprehensive safety elements according to the applicable legislation and technical standards
- operator housing
- working area of the machine is fenced off
Control System
- SIEMENS ONE + handwheel
- SIEMENS drives and motors
ATC R03-30/40 – Automatic Tool Changer
- ATC facility as a separate unit
- magazine with servodrive for tool pocket positioning
- changer driven electrically / pneumatically
| ATC Parameters | R03-30 | R03-40 | |
| Tool changing time | 15 | 15 | s |
| Number of tools | 30 | 40 | pcs |
| Tool pocket pitch | 130 | 130 | mm |
| Maximum tool diameter – unrestricted | 125 | 125 | mm |
| Maximum tool diameter – with free pockets | 200 | 200 | mm |
| Maximum tool length | 500 | 480 | mm |
| Maximum tool weight | 15 | 15 | kg |
| Maximum weight of tools in magazine – total | 250 | 300 | kg |
| Maximum tool unbalance in magazine wheel | 50 | 70 | kg |
| Maximum wheel speed | 8 | 5 | rpm |
| Operating air pressure | 5 | 5 | bar |
| Required air purity | 40 | 40 | microns |
| Weight without tools | 1240 | 1380 | kg |
CHZ – Tool Cooling Kit – Emulsion
- tool cooling kit with jets on headstock front side
- separate cooling unit – tank with pump and level gauge
- tank volume 108 l (usable)
- maximum pressure 10 bar / 30 l/min
- setup for tool cooling always included – distribution pipes, jets
CHZ-V – Tool Cooling – Air
- cold air gun
- cooling without a thermal shock
- positive impact on the accuracy and the surface quality
- high reliability
- environmentally friendly and low-noise operation
- almost zero operating costs
CHOV-K – Cooling Through Spindle Axis – Fluid
- not possible to add into configuration, once the production has started
- separate cooling unit with filter and magnetic swarf separator
- tank volume 1000 l
- maximum pressure 40 bar / 30 l/min
- other alterations to machine and CE features
- for pressure higher than 10 bar a workpiece or machine cover is necessary
CHOV-V – Cooling Through Spindle Axis – Air
- not possible to add into configuration, once the production has started
- maximum pressure 5 bar
CHOV-M – Cooling Through Spindle Axis – Oil-Mist
- not possible to add into configuration, once the production has started
- separate programmable cooling unit
- maximum pressure 5 bar
CHM – Oil-Mist Cooling
- can be added to machine at any time
- easy to install
- easy to use
Accessories
Standardly Delivered Accessories
- VP10–170 spindle guiding support
- VK-ISO50 cleaning brush
- clamping adapters – 15 pieces
- KM anchoring kit
- basic tool kit for operation and maintenance of the machine
- basic spares kit
- accompanying technical documentation
Optional Accessories
- VP10–320 spindle guiding support
- VP10–470 spindle guiding support
- HPR50, FP40 vertical manual milling head
- UFP40 universal manual milling head
- LD650 facing head
- LN100/LN100X outboard support + technological accessories (limitation of the Z axis travel)
- UK500, UK1000, UK1500, UK2000 clamping cube
- UU800, UU950, UU1120, UU1450, UU1620 clamping angle plates
- spares kit for 3-year operation
- HEIDENHAIN DA400 compressed-air filter system
- 3D touch probes with radio/infrared signal transmission (Heidenhain/Renishaw/Hexagon)
- HEIDENHAIN HR 550 FS wireless handwheel
- CE security mode 3 (for German market only)
